Process Engineer

apartmentPrivate Advertiser placeSanta Rosa scheduleFull-time calendar_month 
Process Improvement & Production Support:
  • Monitor and sustain production lines to minimize machine downtime and ensure efficient processes.
  • Perform regular machine and equipment setup, adjustments, and parameter optimization.
  • Identify root causes of machine failures or process inefficiencies and implement corrective actions.
  • Coordinate and oversee fixture repairs and maintain good condition of production tools (e.g., soldering fixtures, jigs, stencils, etc.).
  • Oversee the management of production-related tools, fixtures, and jigs, ensuring proper functioning and availability.
  • Conduct real-time monitoring of line performance and identify any issues or non-conformances.
  • Evaluate new process procedures and suggest improvements to increase productivity and product quality.
  • Lead and assist in trials for new models, processes, and equipment setup.
  • Support process simulations and the creation of new process flows to optimize manufacturing efficiency.
  • Collaborate with teams to implement improvements based on process evaluation and feedback.
  • Analyze production data to identify defects, troubleshoot machine issues, and perform failure analysis.
  • Document all non-conformance (NG) incidents, including the root cause, corrective action, and results.
  • Collaborate with technicians to perform machine troubleshooting and repair of defective tools, jigs, or fixtures.
  • Generate and maintain reports online performance, troubleshooting efforts, and action plans.
  • Assist in the qualification of new machines, fixtures, and jigs for production use.
  • Perform qualification checks on tools, fixtures, and equipment prior to change model activities.
  • Ensure compliance with standards for machine setup and operation.
  • Support and lead activities related to change model setup, ensuring a smooth transition for production.
  • Perform machine setup for new model introductions, ensuring all machines, tools, and jigs are properly configured.
  • Monitor and control the trial run conditions for new models and provide real-time feedback to the team.
Team Management and Process Documentation:
  • Supervise and assign tasks to technicians, ensuring proper scheduling and time management.
  • Provide guidance and support to technicians, especially during machine setup, troubleshooting, and process improvements.
  • Lead technician training on new processes, tools, and equipment.
  • Maintain and update process documentation, including Bill of Materials (BOM), Engineering Orders (EON), and any related reports.
  • Prepare daily turnover reports, detailing issues encountered, root cause analysis, actions taken, and improvements implemented.
  • Support in preparing engineering samples and assist in inventory management for engineering samples.
  • Ensure timely communication and reporting of process and machine performance to senior management.
Other Related Tasks:
  • Perform additional duties as assigned to support the Engineering team and ensure efficient operations.
  • Assist with special projects or initiatives related to Engineering team as needed.
Skills:
  1. Proficiency in evaluating and improving manufacturing processes to enhance productivity, reduce waste, and improve product quality.
  2. Strong ability to diagnose and resolve machine issues, perform failure analysis, and ensure proper machine setup and maintenance.
  3. Experience in supervising and providing guidance to technicians, including task assignment, training, and performance management.
  4. Strong analytical skills to assess production data, identify defects, and generate detailed reports on process performance and improvements.
  5. Expertise in managing, qualifying, and maintaining production tools, fixtures, and equipment for smooth line operations.
  6. Excellent skills in maintaining accurate process documentation, managing BOM and EON, and communicating effectively across teams and management.
Qualifications:
  • Minimum 3 years of experience in MOLD process engineering, manufacturing, or a related field, preferably in a production or engineering environment.
  • Hands-on experience with machine troubleshooting, failure analysis, and the qualification of tools, fixtures, and equipment used in production lines.
  • Proven track record in process optimization and implementing improvements to increase production efficiency, reduce downtime, and enhance product quality.
  • Experience in managing and supervising a team of technicians, including assigning tasks, training, and overseeing daily operations to ensure smooth production processes.
  • Demonstrated ability to manage and coordinate line setup activities, including new model introductions, change model setups, and process simulations.
  • Experience in maintaining and updating technical documentation, such as Bill of Materials (BOM), Engineering Orders (EON), and daily performance reports.
  • Familiarity with production line monitoring, real-time troubleshooting, and generating detailed reports on machine performance, defects, and corrective actions taken.
LICENCES OR CERTIFICATES

PRC Licenses, Lean Six Sigma Certification and other related certification is a plus

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